When one thinks of luxury interiors, the elegant swirls and polished sheen of marble often come to mind. But what truly defines the quality of marble is not just its origin, it’s the way it’s processed. Tucked away in the industrial heart of Silvassa, Classic Marble Company (CMC) operates one of the most advanced marble processing facilities in the world. What lies behind its gates is a story of precision, technology, and a deep reverence for natural stone.
Where Innovation Meets Earth’s Oldest Artform
Classic Marble’s facility in Silvassa isn’t just a factory; it’s an ecosystem where cutting-edge technology and ancient materials meet. Spread across expansive acres, this world-class plant is designed to process the most exquisite varieties of natural marble, granite, and engineered stones from around the globe.
The moment you step inside, you’re greeted by the quiet hum of automation and the rhythmic movements of state-of-the-art machinery. Yet, there’s something unmistakably artistic about the entire setup, like watching an orchestra play in perfect harmony.
Precision Machinery: The Heart of the Facility
At the core of Classic Marble’s operations lies a fleet of precision machines sourced from Italy and Germany, regions known for their technological mastery in stone processing. These include:
- Gangsaws for large block cutting
- Automated slab polishers with robotic arms
- CNC machines for intricate cutting, edging, and finishing
- Resin lines that treat and strengthen even the most delicate stones
Each machine is optimized for accuracy and consistency, ensuring every slab meets the highest international quality standards.
From Quarry to Quality: A Seamless Journey
The journey of a marble block from its raw, rough-hewn form to a smooth, gleaming slab unfolds across several interconnected stages:
- Unloading and Inspection – Large marble blocks, weighing several tons, are carefully unloaded and inspected by experts for cracks, color consistency, and structural integrity.
- Primary Cutting – Using diamond-tipped saws, blocks are sliced into uniform slabs. The process ensures minimal wastage and maximum preservation of natural patterns.
- Resin Infusion and Curing – This is where the magic happens. The slabs undergo resin treatment to fill natural fissures, making them more durable and enhancing their aesthetics.
- Automated Polishing – Multi-head polishers bring out the brilliance of the stone, creating a glass-like finish that’s smooth to the touch and visually stunning.
- Quality Control & Finishing -Each slab is hand-inspected, gauged for thickness, and calibrated to perfection before being catalogued and stored.
KalingaStone: The Engineered Advantage
The facility also houses the processing unit for KalingaStone, CMC’s engineered stone brand. Unlike natural stone, engineered stone blends quartz, resins, and pigments to produce highly customizable, low-maintenance slabs ideal for kitchens, bathrooms, and commercial spaces.
At Silvassa, KalingaStone is manufactured using vibrocompression under vacuum, a process that ensures uniformity, strength, and low porosity. The result? Surfaces that are not only beautiful but built to last.
Safety, Sustainability, and Scale
Processing marble is an intense, resource-heavy process, but at Classic Marble’s Silvassa plant, sustainability and safety are paramount. The facility includes:
- Dust and water recycling systems to minimize environmental impact
- Zero discharge water treatment for reusing water in cutting and polishing
- Protective safety gear and automation to ensure minimal human risk
- LED-lit factory floors to reduce power consumption
These efforts align with global green manufacturing trends, making CMC a forward-thinking leader in responsible stone processing.
Skilled Workforce Meets Advanced Automation
While automation plays a huge role, the real soul of the Silvassa facility lies in its skilled craftsmen and engineers. From machine operators to finishing experts, each team member brings experience, intuition, and a deep love for the material they work with.
The fusion of man and machine at this facility ensures a balance between speed, accuracy, and artisanal quality.
A Hub for Global Exports
Thanks to its massive production capacity and strategic location, Classic Marble’s Silvassa facility acts as a logistics nerve center for global exports. Slabs are meticulously packed, labeled, and containerized for safe transport to destinations across India, the Middle East, Europe, and the Americas.
From high-end hotels in Dubai to residential towers in Mumbai, the slabs processed here adorn some of the most iconic structures in the world.
Why This Facility Sets Classic Marble Company Apart?
In an industry where many players still rely on manual processing and outdated machinery, CMC’s Silvassa facility offers a distinct edge:
- Consistency in every slab
- Minimal wastage and better yield
- Faster turnaround times for custom orders
- Traceability and batch control
- Ready stock of over 2000 varieties of natural and engineered stones
It’s not just a factory, it’s a world-class center of excellence.
The next time you walk across a marble floor or admire a polished stone countertop, take a moment to think about the journey it took from deep within the earth to a design statement in your home. Classic Marble’s processing facility in Silvassa is a testament to what’s possible when tradition, technology, and innovation converge.
Inside those walls, stones are not just processed, they’re perfected.
